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PROTEUS

protean: able to do many different things; versatile.

A high-featured board compatible with rusEFI firmware.

TL;DR Proteus Manual

Goals and Non-Goals

Goals

  • Run my LS-swapped Volvo 240 with factory harness and equipment
  • Run a sequential ignition, quad-VVT v12 engine (twelve injectors, twelve ignition, five hall sensors, four VVT actuators, dual throttles)
  • Easily manufactured sealed enclosure (all connectors mount in-plane)
  • Extensible for knock sensing properly implemented onboard knock sensing!

Non-goals

  • Internal logging (doesn't make sense with 12 mbit/s USB, and a sealed enclosure) Version 0.4 has an SD card!
  • Direct injection
  • Cheap

Hardware Features

Microcontroller

  • STM32F429ZG

    • 180 MHz ARM Cortex-M7
    • 1MB flash
    • 256 KB SRAM
    • LQFP144 package
  • Also fully compatible with several STM32F7 parts, including the STM32F767ZI, used on v0.1 and v0.2, as well as STM32F429ZIT6.

Connectors

TE Connectivity AMPSEAL connectors:

  • 2x 35 pin connectors
    • Board: TE 776231-1 (black, right) and 776231-2 (white, left)
    • Plug: TE 776164-1 (black, right) and 776164-2 (white, left)
  • 1x 23 pin connector
    • Board: TE 776228-1
    • Plug: TE 770680-1
  • 770854-1 terminals

Connectivity

Outputs

  • 16x 4A low-side drivers
  • 12x 5v ignition (or general purpose) outputs
  • Dual H-bridges for electronic throttle (also supports stepper idle valve!)
  • 4x 12v 3A high-side outputs

Inputs

  • 11x Analog voltage inputs
  • 4x Analog temperature (5v pullup) inputs
  • 2x VR crank/cam/vehicle speed inputs
  • 6x hall cam/crank or digital input

Power Supply

  • Full operation from 6-24v supply
  • Limited operation from 4-6v
  • Dual 5v sensor supplies, 150mA each, fully protected
  • Dual protected 12v external sensor supply

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